Choosing the best way to clean your Tig Welds . . .

by Admin 11. September 2019 09:07

Effective finishing and cleaning of a Tig weld is a crucial part of the post welding process.

The welding process can cause discolouration, heat tints and burn marks. Removing these can subsequently improve corrosion resistance, which in the long run will increase the durability of a weld and preserve the physical properties of the metal surface and weld.

When produced stainless steel has a chromium oxide film which is formed on the surface during production. The fabrication process can damage this film through scratches, the formation of surface oxides and embedded iron, this causes areas of lower corrosion resistance. To restore the protective surface areas can be treated and cleaned.

Treatments

Pickling Paste

The traditional method of using pickling paste is slowly being filtered out due to the time-consuming method and potentially dangerous chemicals involved. If pickling paste is the chosen method, it is important to ensure the correct procedures are in place. These can be found of the HSE website by clicking here.

Electrolytic Weld Cleaning

Electrolytic weld cleaning is the ideal cost-effective solution to ensure clean and durable welds. This is an extremely quick solution and considered to be very safe in comparison to the hazardous process of applying pickling paste or exposure to excessive amounts of grinding dust.

The electrolytic weld cleaning process is very simple. An electrolytic cleaning fluid is applied to the surface of the weld using a conducive welding brush. When the electric current is applied the desired effect of cleaning and passivation occurs. This is a quick process which removes the iron-based oxides from stainless steel Tig welds, leaving the bright finish on the weld.

Affordable Weld Cleaner

The Telwin Cleantech 200 is an innovative TIG and MIG cleaning system. The Cleantech 200 is accurate and can give 100% in every job and task imaginable.

This machine will restore shine to stainless steel by eliminating elements of discolouration and oxidation at an astonishing pace. The kit contains two parts; the Cleantech 200 Welding Machine, with work clamp with 1.8m cable, dinse plug and handle kit and the cleaning kit, with 2x threaded pins, brush kit, tip kit, cleaning strips, Brush It Liquid kit and a Clean It Liquid kit.

Machine Features

- Enables smart auto power technology, which allows quick distribution of power on surface to clean

- Compact and light, easy to carry within work spaces small and large

- Reduced energy consumption, making the machine healthier and cleaner than previous models

- CE marking and EAC certification

View on the Rapid Website, by clicking here.

If you would like to know more information about this process, don't hesitate to contact the Rapid Team for expert advice.

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Meet the team - Logan

by Admin 11. September 2019 09:04

Logan joined Rapid in January 2006, during his time here Logan has become a fundamental member of the warehousing and logistics team. Logan is responsible for internet logistics and warehousing team leader; his favourite part of his job is the variety of people he gets to support and speak to on a daily basis.

Outside of work, Logan enjoys spending time with his family and supporting Portsmouth Football club.

A fun fact about Logan: He once flew a plane (as a co-pilot).

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Rapid Welding is pleased to announce that we are now official distributors for Furick

by Admin 11. September 2019 08:59

Rapid Welding is pleased to announce that we are now official distributors for Furick.

Furick specialise in the creation and production of Tig torch accessories. With Furick’s extensive knowledge and experience within the welding industry including the fabrication of F1 exhausts, they have designed their range with the sole purpose to make only quality innovative products.

The complete range of Furick products are available on the Rapid Welding website, they can be found by clicking here.

For more information on the products we sell, don’t hesitate to contact the Rapid team! Either call +44 (0)23 92 214 214, email webenquiries@rapidwelding.com or ask Andy through the Rapid Website.

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A very happy Rapid customer . . .

by Admin 30. August 2019 10:52

 

I think it safe to say we have a very happy customer! Two new Fronius machines and an Optrel Crystal helmet, not to mention a Rapid mug! What more could one welder want?

This happy chap is the latest of our customers to be benefitting from Fronius’s quality manual welding equipment. With a joint demonstration between ourselves and Fronius our customer is assured that they have purchased the correct high-quality welding equipment to meet all their welding needs.

Choosing the correct welding machine to meet all your requirements can be a mind field, not to mention all the accessories required to go with it. For technical support and advice, the Rapid team are here to help! With years of welding knowledge and access to the newest products on the market, we’ve got you covered! From robotic welding systems to safety spectacles we can provide you with the products to meet all your welding needs.

For more information on the products we sell, don’t hesitate to contact the Rapid team! Either call +44 (0)23 92 214 214, email webenquiries@rapidwelding.com or ask Andy through the Rapid Website.

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Meet the team - Becca

by Admin 13. August 2019 12:38

 Becca joined the Rapid team in March 2017 as a Marketing Co-Ordinator having previously graduated with a degree in Business from Chichester University. Becca is responsible for marketing activities for Rapid and enjoys the varied projects. 

Outside of work, Becca enjoys spending time with friends and family with the New Forest being a favourite destination as well as doing dog agility with her spaniel Millie.

 

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Welding Fumes: On-Torch Extraction

by Admin 12. August 2019 11:58

On- torch fume extraction captures the welding fumes at the weld pool, at the point of generation. The fumes created during the welding process are extracted by the openings in the nozzle at the tip of the torch, the fumes are then carried through the torch hose to a collector unit.

To treat the fumes and for maximum efficiency, the torch should be connected to a high vacuum system, which collects and filters the fume, returning the clean air back into the workshop. These units are portable solutions, which are highly manoeuvrable around the workshop.

Fume torches come into their own when being used on large jobs, when moving and repositioning source extractors can be a problem.  If you have a workshop fitted with wall mounted extraction units or large portable machines it can be hard to move these to a desired location, therefore a fume torch is the ideal solution.

If you are looking to purchase a fume torch there are a couple of points which need to be considered:

  • How easy / hard it is to control the torch
  • The weight of the torch, if welding for long periods
  • The torch doesn’t affect the protective shield gas 

               Here at Rapid we have searched the market to find the best all round torch to meet the needs of the welder. Our choice for an on-torch fume extraction torch is the Rab Grip from Binzel, this torch has several different components to ensure ease of welding.

  • Highly efficient smoke removal directly at the source without affecting the protective shield gas
  • Problem free installation in all existing MIG/MAG workstations
  • Handle with extraction control and swivel joint for optimised handling

 The Rab Grip torch is available in either 4m or 5m. It can also be purchased as a package with a Plymovent PHV portable welding fume extractor.

 

Click here to find out more

If you would like any more information or would like to receive a product demonstration, please contact Ken, our Product Manager for Industrial Safety. You can get hold of him via email on ken@rapidwelding.com or on 07803 898564.

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The new Speedglas G5-01 flip-up heavy-duty welding helmet

by Admin 12. August 2019 11:06

 

 

 

Adjust your welding helmet, not yourself. Control the way you see and feel when welding. This new helmet is based on extensive input from welders doing heavy-duty, high amperage welding and grinding. The new design is as versatile as you are.

  • Protection against radiation, sparks and spatter, from a high- coverage welding helmet design with expanded coverage options available
  • View your work with Speedglas natural colour technology – with variable colour options in dark state
  • Effective respiratory protection, offering the highest safety class for powered air TH3 system
  • No need to compromise on comfort, personalise your helmet with accessory configurations and use the helmet controls to adjust the respiratory airflow to your preferences 

Natural Colour Technology: A more natural light state

Speedglas have introduced a choice of two filter options, both filters are designed to minimize eye strain when switching from dark to light state, by using an intermediate shade.

G5-01VC 1/1/1/2

Adjustable dark shades 5 (cut) and 8 to 14. Variable shade technology, which colour level is best for you? To provide a better view of the weld puddle the variable colour technology gives you three options: natural, cool or warm tones for the dark state. Determine which colour tone provides you with the best viewing contrast for your welds and the most comfort for your eyes.

 

G5-01TW 1/1/1/1

Adjustable dark shades 5 (cut) and 8 to 13. Tack welding model.

When tack welding, this filter uses an intermittent shade 5 light state to help minimise eye strain during extended tack welding applications. If an arc is not struck within 2 seconds the welding filter will switch back to its normal light state, shade 3.

 

Take control of your flow, adjust your airflow

Comfort controlled by you, the helmet duct system allows you to direct the airflow to either your face, your visor or a combination of both. You can even adjust the amount of air coming from the top outlet vs. the two side outlets or choose a blend of both. Adjustment levels can be assessed to your personal needs which you can adjust while wearing the helmet.

Adflo powered air respiratory protection

TH3 rated respiratory protection from the robust Adflo respirator.

3M Connected Equipment App

Securely pair your smartphone to your G5-01 welding filter for . . .

  • Up to ten memory modes (settings for dark shades, sensitivity, delay etc) with your phone
  • Your welding helmet maintenance log
  •  Instantly access your helmet statistics
  • View the user manual and part lists
 

We’re not done yet, further features include . . .

  • Light up your workspace with an optional helmet- mounted task light
  • Tailor your helmet to fit your preferences from the newly designed adjustment options and extra-large back pad
  • Configurable coverage options providing the right level of protection and a level of comfort for the welder

 

Product Brochure: Click here

View Online: Click here

For more information or advice don’t hesitate to contact our team:

sales@rapidwelding.com or on +44 (0)23 92 214 214.

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Job Vacancy - Rental Co-ordinator at RentArc

by Admin 16. July 2019 12:24

 

WORKING HOURS: 43.5 Hours per Week, Monday to Thursday (0800 to 1730) Friday (0800 to 1600) + 30 minutes paid lunch

SALARY: c£25000

HOLIDAY: 20 paid days per year + bank holidays (Some leave mandatory to cover period business is closed between Christmas and New Year)

JOB OVERVIEW

Office based Rental Co-ordinator required for our busy, expanding company.  Based in our Hedge End, Southampton office, the focus will be;

              To assist in the day-to-day business of the Company, by running the hire desk

              Raising rental contracts

              Deal with customer enquiries

              Organise deliveries and collections

              Stock control

              General additional support for your colleagues – this is important as you will be part of a small team

IDEAL CANDIDATE REQUIREMENTS

              Previous work within a rental company would be useful but not essential as training will be provided

              Some knowledge of welding equipment would be useful but not essential as training will be provided

              IT literate including Microsoft Office (Word, Excel).

              Customer focussed team player

              In possession of a positive can-do attitude

              Calm under pressure – strict deadlines to be met.

              Attention to detail & accuracy essential.

              Excellent communicator across all colleague levels.

              The role will be fast-paced and challenging therefore you must have an adaptable and flexible attitude and approach, be prepared to work alongside your team and be driven to achieve a high level of service.

              Discretion – as this role includes access to sensitive business and personal information, a high level of integrity and confidentiality is essential.

HOW TO APPLY

To be considered for this job vacancy, please submit your CV to vacancies@rapidwelding.com

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Rapid are proud to have been awarded ISO 9001 certification for the fifth consecutive year

by Admin 16. July 2019 11:17

Rapid are proud to have been awarded ISO 9001 certification for the fifth consecutive year. This award is an internationally recognised standard which specifies requirements for a quality management system.

Here at Rapid, we have demonstrated our ability to consistently provide products and services that meet our customer’s needs. This accreditation demonstrates our commitment to our stakeholders, providing the highest standards and continually improving our processes to ensure we are exceeding expectations.

Within the last 12 months we have had over 7 days of auditing across all three sites by a UKAS-accredited ISO 9001 certification body. We are delighted to inform everyone that no non-conformances were raised during this period.

We would like to take this opportunity to thank NPT management systems, who have assisted and supported us through this process.

Click here to view a PDF copy of our certificate or for any more information on how we can help you, don’t hesitate to contact us.

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Meet the team - Shaun

by Admin 16. July 2019 10:10

Shaun joined the Rapid family in 2015 as a fundamental member of the sales team. Previous to joining the Rapid team, Shaun spent 4 years in the Royal Navy before taking up his role here at Rapid as a Regional Sales Manager. Shaun provides customers with the products they require along with ongoing support and expert advice. Whilst out on the road, visiting customers he enjoys seeing the variety of products being produced.

When not immersed in the world of welding Shaun enjoys spending time with his family and has a keen interest in running and is a member of his local running club.

 

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